Micro Perforation Slitting Machine
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Micro Perforation Slitting Machine
Micro perforation machine, plastic film perforation machine with slitter. Advanced slitter device for film with powerful 5HP AC motor drive for variable speeds. Smooth feeding provided by edge position controller (EPC) on the unwinder. Powder brake on unwinder ensures accurate tension control on applicable films. Powder clutch on rewinder ensures accurate tension control on applicable films. Micrometric offset automatic tension controller on the unwinder and rewinder. Equipped plastic stretch slitter device for film with counter. Convenient and fast product unloading provided by air shaft on the rewinder.
Description
Product Advantages
Dual Tension System
The Micro Perforation Slitting Machine is equipped with a powder brake and powder clutch at both the unwinding and rewinding ends, respectively. A micro-pitch automatic tension controller provides dynamic tension adjustment, ensuring that the material does not stretch, wrinkle, or break at high speeds of 120 m/min.
German Hot Needle System
The Micro Perforation Slitting Machine's perforation system utilizes a German hot needle module. This precise temperature control module and constant-speed roller drive deliver highly consistent heat perforation at speeds of 60 m/min.
EPC Web Correction and Static Elimination Device
The unwinding unit integrates an integrated Edge Position Controller (EPC) that automatically identifies the material edge and adjusts the web feed direction in real time to prevent material deviation and trimming errors. It is also equipped with an anti-static device to prevent static buildup during high-speed operation, which can cause material sticking or machine stoppages.
Slitting features:
- Advanced slitter device for film with powerful 5HP AC motor drive for variable speeds.
- Smooth feeding provided by edge position controller (EPC) on the unwinder.
- Powder brake on unwinder ensures accurate tension control on applicable films.
- Powder clutch on rewinder ensures accurate tension control on applicable films.
- Micrometric offset automatic tension controller on the unwinder and rewinder.
- Equipped plastic stretch slitter device for film with counter.
- Convenient and fast product unloading provided by air shaft on the rewinder.
- Convenient and fast material loading provided by air operated shaftless unwinder.
- Waste material blower for efficient collection.
- Easy to operate, save manpower, and produce fast plastic slitting machine.
Perforation features:
- Equipped with an electrostatic removing device to eliminate electrostatic problems.
- Equipped with the auto-stop function with the ultrasonic sensor device when material blanking.
- Advanced plastic film micro perforation machine equipped with Germany hot pin.
Available material
- PP, CPP, BOPP, HDPE, LDPE and single layer film.
Optional equipment
- LPC.
- Paper core cutting machine.
- Special hot pin roller (size & distance & type).
Highly Customized Micro Perforating Machine Manfacturer
JiuYi is not only a plastic bag making machine manufacturer, but also a plastic bag mechinery auxiliary equipment manufacturer in China. We have a very wide range of manufacturing capabilities in peripheral auxiliary equipment products, so we have won recognition and praise from many plastic bag production factories. Taking this mirco perforating machine model as an example, we can create a completely customized micro perforator with specific hole size, drilling speed, hole width, and hole spacing. In more than 15 years of experience, we have developed and manufactured countless auxiliary equipment related to polythene bag making machines products. Taking this micro perfortion machine as an example, we have sold more than 200 machines to factories in as many as 50 countries. If you have a request for a customized machine, or you need help with technical issues regarding the film perforation of special materials, you are welcome to write to us with more information, and JiuYi Industrial will reply to you as soon as possible.
|
Model |
JY-1200SLP |
|
Slitting Speed |
120 M/Min |
|
Perforation Speed |
60 M/Min |
|
Product Width |
150 - 1200 mm |
|
Shaft Width |
1300 mm |
|
Material Diameter |
600 mm (Max.) |
|
Porduct Diameter |
420 mm (Max.) |
|
Rewinder Core Diameter |
3" ø |
|
Machine Dimensions (L × W × H) |
3.14 × 1.95 × 1.94 m |
|
Packing Dimensions (L × W × H) |
3.34 × 2.15 × 2.14 m |
|
Net Weight |
2600 kg |
|
Gross Weight |
3200 kg |
FAQ
Q: What is the main purpose of a Micro Perforation Slitting Machine?
A: This machine combines microperforation perforation and high-speed slitting capabilities, specifically designed for materials requiring breathability or easy tearing, such as food packaging films, fresh-keeping bags, and agricultural films. Through microperforation treatment, the material can effectively breathe, wick moisture away, prevent fogging, or facilitate tearing, enhancing packaging functionality.
Q: What types of materials can it process? Is its applicability wide?
A: It is suitable for a variety of roll-to-roll materials, including BOPP, CPP, HDPE, LDPE, PET, and paper-plastic composite films. It is widely used in the food, fresh produce, frozen packaging, and agricultural film industries. Most machines support material widths ranging from 400mm to over 1200mm, adapting to the production line needs of different factories.
Q: Is the microperforation specification adjustable? Is the aperture size and density precisely controlled?
A: The machine uses hot needle or cold punch perforation technology, allowing for adjustment of the perforation spacing, number of rows, and aperture size (typically 0.5mm–2mm) according to requirements. Equipped with a tension control and precision film feeding system, the machine maintains consistent micropore position and density, preventing deviation and overlap even at high speeds.
Q: What are the machine's slitting accuracy and efficiency?
A: Slitting systems typically use upper and lower circular knives or shear-type blade holders, along with automatic tension control and photoelectric web tracking, to ensure smooth, burr-free slit edges. Operating speeds can reach 100–200 meters per minute, making it suitable for continuous, stable, high-volume processing and improving production efficiency.
Q: Is daily maintenance difficult? What are the vulnerable parts?
A: Daily maintenance is relatively simple and primarily involves cleaning the hot needle or punch, calibrating the tension mechanism, and replacing the slitting blades. Consumable parts include the microneedle assembly, cutting tool, and sensor. Regular inspection and replacement based on frequency of use are recommended to ensure accurate hole placement and stable operation.
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