
PE Coated Paper Plate Making Machine
The jiuyimachine PE Coated Paper Plate Making Machine is engineered for high-volume production of disposable paper tableware. Utilizing a mechanical cam-driven system integrated with pneumatic control, this CE-certified equipment (Certificate No. CE-MCH-2024-8910) processes single or double-side PE and biodegradable coated paper to form leak-proof, grease-resistant plates.
Description
The jiuyimachine PE Coated Paper Plate Making Machine is engineered for high-volume production of disposable paper tableware. Utilizing a mechanical cam-driven system integrated with pneumatic control, this CE-certified equipment (Certificate No. CE-MCH-2024-8910) processes single or double-side PE and biodegradable coated paper to form leak-proof, grease-resistant plates. Designed for 24/7 industrial operation, the machine--protected by utility patent CN218942111U for its rapid-lock thermal assembly--integrates automatic feeding, heating, thermoforming, and counting into a compact footprint for packaging converters scaling up automated output.
Product Advantages
Rigid Structural Foundation: Heavy-gauge structural steel plates are welded and thermally annealed to eliminate internal stress, preventing frame deformation during high-speed, continuous-load operation.
Positive Cam-Driven Mechanics: Core lifting and forming rely on precision-machined steel cams rather than pneumatic cylinders alone, ensuring mechanical synchronization, lower failure rates, and repeatable forming pressure.
Rapid Tooling Changeover: Standardized mold-locking configurations allow operators to switch plate sizes, depths, or rim patterns within 30 minutes, minimizing downtime during multi-SKU production shifts.
Optimized Thermal Sealing: Independent PID temperature controllers regulate heating zones directly on the mold, maintaining stable thermal output to bond PE-coated layers securely without scorching the base stock.
Integrated Counting & Stacking: The pneumatic collection unit automatically counts and stacks finished plates at pre-set quantities, streamlining downstream packaging and reducing manual sorting labor.
Technical Specifications
|
Model Specification |
JY-1200 (Pneumatic Type) |
JY-1600 (High-Speed Cam Type) |
|
Rated Production Speed |
50 - 70 pcs/min |
80 - 120 pcs/min |
|
Paper Plate Size Range |
5 - 10 inches (Customizable) |
5 - 12 inches (Customizable) |
|
Applicable Paper Grammage |
150 - 500 GSM (Single/Double PE Coated) |
150 - 600 GSM (Single/Double PE Coated) |
|
Power Source |
3-Phase, 380V, 50Hz (Customizable) |
3-Phase, 380V, 50Hz (Customizable) |
|
Total Power Consumption |
5.5 kW |
7.5 kW |
|
Air Source Requirement |
0.6 MPa, 0.8 m3/min |
0.6 MPa, 1.0 m3/min |
|
Machine Weight |
1,200 kg |
1,800 kg |
|
Dimensions (L x W x H) |
2400 x 1200 x 1700 mm |
2800 x 1400 x 1800 mm |
Applications
Food Service Packaging: Standard circular, square, and partitioned plates for commercial catering, institutional cafeterias, and food delivery.
Retail Disposables: Branded paper plates for supermarket private-label consumer packs used in home parties and outdoor events.
Aviation & Travel Catering: Grease-resistant, rigidity-enhanced compartment plates tailored for airline meal trays.
Customization
Mold Profiles: Custom cavity designs for deep dishes, partitioned trays, corrugated rims, or embossed corporate logos.
Electrical Configurations: Control voltage, PLC brand integration (Siemens, Schneider), and safety interlocks aligned with local factory electrical standards.
Voltage Adaptation: Electrical systems configured for 220V/440V, 60Hz industrial grids common in North and South American markets.
Manufacturing & Quality Control
CNC Machining Centers: Main wall boards and forming dies are processed on high-precision CNC milling machines to guarantee micrometer-level tolerance fit.
Surface Treatment: Steel components undergo anti-rust sandblasting followed by industrial polyurethane coating; food-contact zones use SUS304 stainless steel.
Factory Load Testing: Every machine undergoes a 48-hour continuous dry-run and loaded operational test using client-specified paper samples prior to crating.
Compliance Standards: Electrical circuits adhere to CE safety directives, utilizing enclosed wiring conduits and immediate-response emergency stop loops under an ISO 9001:2015 quality management framework.
Installation
Documentation Support: Ships with comprehensive English documentation, including electrical schematic diagrams, pneumatic circuit layouts, and maintenance manuals.
Remote Technical Guidance: Engineering teams provide step-by-step video setup support for mechanical leveling, power hookup, and sensor calibration.
On-Site Commissioning: Field installation and technical training by certified mechanical engineers are available upon request.
After-Sales Support
Spare Parts Availability: Critical wear items--such as heating elements, proximity sensors, sealing gaskets, and standard springs--are maintained in inventory for dispatch within 48 hours.
Diagnostic Response: Technical inquiries receive a structured troubleshooting response within 12 hours via email or video link.
Warranty Coverage: 12-month limited warranty covering non-consumable mechanical and electrical components resulting from manufacturing defects.
FAQ
Q: What types of raw paper are compatible with this machine?
A: Processes paper board laminated with PE or biodegradable barrier coatings (like PLA) ranging from 150 to 600 GSM. Uncoated paper requires prior moisture/oil-proofing treatment.
Q: How long does it take to change molds for a different plate size?
A: An experienced operator can complete a full mold changeover in approximately 30 minutes using standard hand tools.
Q: Is a compressed air supply required to operate the machine?
A: Yes. Requires an external air compressor delivering at least 0.6 MPa of clean, dry air to drive pneumatic cylinders.
Q: What is the standard lead time for order fulfillment?
A: Standard configurations dispatch within 25 to 35 business days. Custom designs or voltage modifications require an additional 10 business days.
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