
Multi Size Paper Plate Making Machine
The jiuyi multi size paper plate making machine produces disposable paper tableware from 4 inches to 12 inches in diameter. Built with a heavy-duty steel plate welded framework, the system integrates mechanical and pneumatic forming to process single-side or double-side PE-coated paper, kraft paper, and plain white paperboard ranging from 150 gsm to 800 gsm.
Description
The jiuyi multi size paper plate making machine produces disposable paper tableware from 4 inches to 12 inches in diameter. Built with a heavy-duty steel plate welded framework, the system integrates mechanical and pneumatic forming to process single-side or double-side PE-coated paper, kraft paper, and plain white paperboard ranging from 150 gsm to 800 gsm.
Executing an automated cycle-feeding, heating, pressing, edge curling, and stacking-the system delivers stable outputs between 80 and 120 pieces per minute.
Product Advantages
Modular Mold Exchange: Quick-lock clamping mechanism allows operators to switch mold sizes and embossing patterns within 30 minutes, reducing SKU transition downtime.
Mechanical Cam Drive: Primary pressing utilizes precision indexing cams and gear drives to ensure consistent clamping pressure and eliminate timing drift.
Multi-Station PID Thermal Control: Independent controllers for upper and lower molds maintain thermal accuracy within +/- 2 degrees Celsius for defect-free PE-film lamination.
Heavy-Duty Frame: Constructed from 25mm Q235B carbon steel plate to absorb high-tonnage impact loads during 24/7 continuous operation.
Technical Specifications
|
Technical Parameter |
Specification Range |
|
Plate Size Range |
4 to 12 inches (Customizable up to 16 inches) |
|
Production Speed |
80 - 120 pcs/min (Material & depth dependent) |
|
Raw Material GSM |
150 - 800 gsm (Paperboard & PE/PLA Coated Paper) |
|
Total Power |
5.5 kW - 7.5 kW (3-Phase, 380V/220V, 50Hz/60Hz) |
|
Air Source Requirement |
Pressure: 0.6 - 0.8 MPa; Consumption: 0.8 cubic meters per minute |
|
Transmission Type |
Mechanical Cam + Pneumatic Cylinder Assistance |
|
Machine Dimensions |
2400 x 1200 x 1750 mm |
|
Machine Weight |
Approx. 1800 kg |
|
Compliance Certification |
CE & ISO9001 Quality Management Standard |
Applications
Commercial Food Packaging: Mass production of round, square, and partitioned disposable plates for fast-food chains and institutional caterers.
Eco-Tableware Manufacturing: Processing biodegradable bagasse paper and water-based coated boards for compostable event tableware.
Industrial Tray Forming: Fabricating deep-walled pie plates, cake pans, and grease-resistant barbecue trays from high-GSM kraft paperboards.
Customization
Forming Depth: Custom mold cavities for deep-dish plates and compartment trays up to 50mm depth.
Edge Profiles: Options for plain edges, rolled rims, or custom embossed rim patterns (e.g., wave-edge, knurled patterns).
Electrical Control: Configurable with Siemens, Delta, or Schneider PLC & HMI systems supporting multi-language interfaces.
Line Integration: Optional automated paper roll stands with pneumatic tension control and inline counting/stacking conveyor packaging units.
Manufacturing & Quality Control
CNC Machining: Wall boards, die plates, and transmission shafts processed on CNC vertical and horizontal boring mills to guarantee positional accuracy within 0.01mm.
Heat Treatment: High-stress components undergo quenching and high-frequency tempering to reach surface hardness of HRC 55-58.
Pneumatic & Electrical Testing: Cylinders, solenoid valves, and heating elements undergo a 72-hour continuous pressure and thermal cycling test.
Factory Acceptance Testing (FAT): Each unit completes a 24-hour load test using client-specified paper samples prior to crating.
Installation
Pre-Installation Requirements:
Reinforced concrete flooring capable of withstanding static loads exceeding 500 kg per square meter.
Independent 3-phase industrial power supply and compressed air pipeline terminating within 1.5 meters of the footprint.
Commissioning: Supported by comprehensive English documentation, electrical wiring diagrams, pneumatic schematics, remote video guidance, or optional on-site engineer dispatch.
After-Sales Support
Warranty: 12-month limited warranty covering structural components, electrical panels, and transmission gearboxes.
Spare Parts Inventory: Critical wearing parts stocked for international express dispatch via DHL/FedEx within 48 hours.
Technical Support: 24/7 remote diagnostic assistance via digital channels to resolve PLC error codes and minimize downtime.
FAQ
Q: What is the difference between full-pneumatic machines and this mechanical-cam model?
A: Full-pneumatic systems rely entirely on air cylinders, which can experience pressure drops at high speeds. This model combines a mechanical cam-driven primary press with pneumatic assistance, delivering stable, high-tonnage force for uniform thickness and firm edge-curling.
Q: Can the machine process biodegradable materials like PLA or bagasse?
A: Yes. The machine handles PLA-coated paperboards and bagasse pulp sheets when mold temperatures are calibrated to match the biopolymer melting point.
Q: How long is the mold changeover time?
A: An experienced operator completes a full mold changeover (upper/lower dies and heating connector adjustments) in 25 to 35 minutes.
Q: What utilities are required on-site?
A: A 3-phase electrical supply matching local voltage standards and a compressor delivering at least 0.8 MPa of clean, dry air.
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