Double Deck Printing Machine
Pneumatic pendular roller with added tension function. Drying box with power-saving function and professional environmental protection ink printing drying box. Applicable ink: environment-friendly water-based ink, solvent ink. Suitable for various materials including supporting barrel material, high-pressure, low-pressure, and fully biodegradable materials.
Description
Features：
Double-Deck Independent Printing Module
The Double Deck Printing Machine features a double-deck printing structure with high-precision pneumatic pressure rollers for independent left and right pressure adjustment, minimizing color overlap errors and layout deviations.
Advanced Pneumatic Control System
The machine utilizes imported Yadeke pneumatic components and a shaftless pneumatic plate loading system, enabling fast plate loading and unloading and automatic pressure buffering. Printing speeds reach up to 150 m/min, meeting the demands of fast-paced production lines.
Precision Transmission
The machine is equipped with a high-precision gearbox and imported Schneider AC contactors. Combined with pneumatic pressure to control the pressure of the left and right pressure rollers, it precisely controls printing pressure and registration accuracy, ensuring minimal color registration errors.
Multi-Material and Eco-Friendly Ink Compatibility
The Double Deck Printing Machine supports a variety of printing substrates, including PE, PP, paper, and biodegradable materials, and is compatible with eco-friendly water-based and solvent-based inks. The energy-saving drying oven design ensures rapid drying while reducing energy consumption.
Product Parameters：
1. Independent adjustment of pressure on left and right sides with the help of air pressure roller.
2. Shaftless pneumatic plate loading and unloading for ease of use.
3. Pneumatic tool rest with buffering force and uniform ink scraping.
4. Pneumatic pendular roller with added tension function.
5. Drying box with power-saving function and professional environmental protection ink printing drying box.
6. Stable quality and accurate color matching.
7. High-precision gearbox for transmission.
8. Applicable ink: environment-friendly water-based ink, solvent ink.
9. Suitable for various materials including supporting barrel material, high-pressure, low-pressure, and fully biodegradable materials.
10. Maximum speed can reach 150 meters in minutes.
11. AC contactor is imported from the joint venture brand: Schneider.
12. Pneumatic components use the joint venture imported brand - Yadeke.
13. Available in different models including CP-PT350-DD, CP-PT500-DD, CP-PT650-DD.
14. Available in one to six colors according to customer requirements.
FAQ
Q: What are the main features and advantages of the Double Deck Printing Machine?
A: This machine features a double-deck design, enabling continuous printing of two different patterns or colors, significantly improving production efficiency and printing quality. It's ideal for packaging materials requiring multi-color, multi-process overlay printing, such as plastic film, laminated film, and paper.
Q: What materials and printing types are suitable?
A: It supports a variety of flexible materials, including PE, PP, BOPP, paper, and aluminum foil, and is suitable for flexographic and gravure printing processes. It is particularly well-suited for diverse printing needs, such as food packaging bags, shopping bags, labels, and industrial packaging.
Q: How is the machine's printing accuracy guaranteed?
A: The double-deck design is equipped with independent servo control systems and automatic registration mechanisms to ensure accurate registration of the upper and lower layers. Overprint error is generally controlled within ±0.1 mm, ensuring clear and complete multi-color, multi-layered patterns.
Q: How is production efficiency?
A: Through continuous double-deck operation, production efficiency is nearly doubled compared to single-deck machines. Printing speeds typically reach 100–200 m/min, making it suitable for high-volume, high-speed production and meeting market demands for fast delivery.
Q: Is maintenance and operation difficult? What are the vulnerable parts?
A: The equipment is compact but complex, requiring operators to have a basic understanding of printing techniques. Routine maintenance focuses on the printing roller, doctor blade, tension system, and transmission components. Consumable parts primarily include the doctor blade, printing plate, and tension control device, which require regular inspection and replacement.
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