
High Speed Paper Cup Making Machine
The High Speed Paper Cup Making Machine converts single/double PE-coated, PLA-coated, and water-based barrier paper blanks into beverage containers via multi-station continuous indexing.
Description
The High Speed Paper Cup Making Machine converts single/double PE-coated, PLA-coated, and water-based barrier paper blanks into beverage containers via multi-station continuous indexing.
Core Output: 80-100 cups/min (stable at 70-85 cups/min)
Size Range: 3 oz to 16 oz
Material Weight: 150 - 350 GSM
Drive System: Open-cam architecture with continuous oil-bath lubrication
Product Advantages
Cam Indexing Kinematics: Replaces traditional chains with barrel cams and gear transmissions to maintain phase accuracy at high speeds.
Digital Ultrasonic Sealing: Features 2.6 kW / 20kHz generators with automatic frequency tracking for consistent side-seam welds.
Dual-Step Bottom Knurling: Combines thermal heating and cold curling rollers to apply uniform vertical pressure and eliminate base-to-wall micro-leaks.
Optical Fault Interlock: Photoelectric sensors monitor blank feeding, bottom discs, and cup ejection, triggering emergency stops within milliseconds on misfeeds.
Technical Specifications
|
Technical Parameter |
Specification Range |
|
Rated Production Speed |
80 - 100 cups/minute |
|
Stable Working Speed |
70 - 85 cups/minute |
|
Cup Size Range |
3 oz - 16 oz (customizable tooling) |
|
Raw Material Compatibility |
Single/Double PE, PLA, Water-based barrier paper (150 - 350 GSM) |
|
Power Supply |
3-phase, 380V, 50Hz / 60Hz (CE/UL compliant configurations) |
|
Total Connected Power |
12 kW |
|
Air Consumption |
0.4 m3/min, 0.6 - 0.8 MPa |
|
Machine Weight |
2,800 kg |
|
Dimensions (L x W x H) |
2800 mm x 1450 mm x 1900 mm |
|
Control Architecture |
Schneider PLC, Inovance Servo Drives, Omron Sensors |
|
Certifications |
CE, ISO9001 |
Applications
Hot Beverage Packaging: Single-wall cups (3 oz - 16 oz) for coffee and tea.
Cold Drink Containers: Double-pe coated cups resistant to condensation softening.
Food & Dairy Service: Straight-wall and tapered containers for yogurt, ice cream, and soup.
Customization Options
Tooling Sets: Configurable for non-standard top diameters, heights, and bottom angles.
Cold Cup Add-ons: Optional silicone oil lubrication systems and cooling fans for heavy-duty cold drink production.
Vision Inspection Integration: Factory-ready mounting brackets and signal ports for third-party camera systems.
Electrical Adaptation: Panels built to regional standards (e.g., specific transformer layouts).
Manufacturing & Quality Control
Machining Precision: Main frames, plates, and turrets processed on five-axis CNC centers for sub-millimeter concentricity.
Structural Integrity: Chassis plates constructed from minimum 25mm Q345 industrial steel, stress-relieved via annealing.
Component Hardening: Indexing cams and drive gears undergo high-frequency induction hardening (HRC 55-60) and precision grinding.
Factory Verification: 72-hour continuous dry-run and live paper test performed on every unit prior to crating.
Installation & Commissioning
Site Requirements: Level concrete floor (load capacity > 1000 kg/m2), stable 3-phase power drop, and dry compressed air line (min 0.8 MPa).
Deployment Options:
1.On-site engineering dispatch for mechanical leveling, utility hookup, and operator training.
2.Remote technical guidance via video documentation and industrial AR tools.
Training Scope: Covers parameter tuning, ultrasonic calibration, mold swaps, and basic troubleshooting (3 to 5 days).
After-Sales Support
Warranty: 12-month standard coverage on core mechanical and electrical assemblies .
Response SLA: Guaranteed 24-hour remote diagnostic window by overseas service engineers.
Spare Parts Dispatch: Critical wear items (knurling heads, ultrasonic horns, silicon rollers) stocked for regional dispatch within 48 hours.
Remote Diagnostics: Built-in Ethernet ports on the PLC for direct program troubleshooting and parameter adjustments.
fAQ
Q: What is the mold changeover time?
A: 2 to 3 hours for an experienced operator to swap forming molds, bottom punching dies, and reset knurling pressure.
Q: How does the unit handle warped raw paper stock?
A: An adjustable paper feeding tension control unit and pre-curling guides straighten marginal stock before side-seam sealing.
Q: What is the expected lifespan of the ultrasonic horn?
A: Titanium alloy horns yield 4,000 to 6,000 operational hours at 80 cups/min before resurfacing or replacement.
Q: Can the machine run 100% biodegradable or water-based papers?
A: Yes, provided sealing temperatures and ultrasonic amplitudes are adjusted to match the alternative thermal melting window.
Q: What utility drops must be prepared on-site?
A: A 380V 3-phase power supply, clean compressed air at 0.8 MPa, and shop floor ambient temperatures between 15°C and 35°C.
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